Complete feed equipment sets are the core of feed production, including pellet mills and mixers, used for processing, mixing, and pelleting. Their functions include:
1. Improving feed quality: Through processes such as crushing and mixing, we produce highly nutritious feed that meets the needs of poultry and livestock and promotes growth.
2. Improving efficiency: Automated control and continuous production reduce human intervention and increase yields.
3. Reducing costs: Large-scale, automated production spreads costs, reducing labor and energy consumption.
4. Ensuring safety: Automated inspection and control minimize human error and ensure feed quality and safety.
5. Saving labor: Automation replaces manual operations, reducing labor costs and waste.
6. Efficient production: Rapid and precise production, with multiple processes running simultaneously, shortens cycle times and improves efficiency.
Capacity | 15-20t/h |
Range of application | large commerical feed factory,could make chicken,sheep,cow,shrimp feed |
Workers requirments | 4-5 people |
Shipment requirments | 6*40ft container |
Product advantages | Fully automatic intelligent batching, computer control system with stable output, efficient and continuous operation, labor saving, direct packaging, particle size can be selected from 1-12mm. |
size for whole line | According to land size and layout |
Production Process:
1. Grinding Process
The grinder crushes raw materials (such as corn and soybean meal) to an appropriate particle size (typically 1-2mm), increasing the surface area for better mixing and facilitating subsequent pelleting.
2. Mixing Process
The mixed ingredients are thoroughly agitated in a mixer, where vitamins, minerals, and other trace ingredients are added to ensure uniform nutrient distribution and prevent picky eating by animals.
3. Core Process of Pelletization
The mixed material is fed into a feed pellet machine, where it is formed under high temperature and high pressure by rollers and a ring die.
4. Cooling and Screening
The hot pellets are cooled in a countercurrent cooler to reduce moisture content (≤12%) and prevent mold. A vibrating screen removes debris to ensure pellet integrity. The finished pellets are then sent to the packaging machine.
5. Packaging and Storage
Automatic packaging machines weigh and seal the pellets, making the pellets easy to transport and feed. Some production lines are equipped with grease spraying equipment to increase energy content.
The following factors should be considered when selecting a machine:
1. Type: Dry-process (e.g., pellet mills, suitable for dry raw materials like corn) and wet-process (e.g., extruders, which require pre-treatment of moist raw materials).
2. Scale: Small farms should choose micro-machines, while large farms should consider automated production lines.
3. Quality: Focus on materials, craftsmanship, and compliance with national standards to ensure high efficiency and low energy consumption.
4. Budget: Choose based on your needs and financial situation, taking maintenance costs into consideration.
Rational equipment selection can improve efficiency, quality, and market competitiveness. A comprehensive assessment of your needs is crucial for making a decision.
Finished Product Display
Service and Support
1. We can build all kinds of fully automatic feed production lines.
2. Customize turnkey production lines according to your needs.
3. We have experienced technical experts to provide you with first-class technology and equipment.
4. We have perfect after-sales service and provide professional and systematic training to maximize the needs of the project.
For more information on process design, equipment layout, plant construction plan, single machine equipment quotation, turnkey quotation, etc., please feel free to contact us.
Equipment Photos
Qualifications and Honors
Contact Person: Fiona
Tel: 86 19913726068