Aquaculture is one of my country's important industries, and aquatic feed production lines play a vital role. However, during the production process, aquatic feed often suffers from loss, which not only affects production costs but also wastes resources. Therefore, how to reduce loss in aquatic feed production lines is worth exploring.
1.The first piece of advice is to strengthen equipment maintenance. Consolidating the production foundation is crucial. Once equipment fails or malfunctions, feed quality and yield can be severely impacted, even leading to significant feed loss. To avoid this, regular equipment maintenance and overhaul, including cleaning, commissioning, and replacement of essential parts, is essential to prevent equipment aging from negatively impacting production.
2.The second suggestion is to optimize production processes. Traditional production methods are prone to numerous ingredient errors, which can lead to varying product quality and low production efficiency. In practice, we can research new processes and optimize the ingredient system to ensure that every manufacturing process meets standards and is accurately positioned, thereby improving production precision and accuracy, and ultimately reducing losses in the feed production line.
3.The third recommendation is to effectively control the production process. Production management is key to optimizing processes. Powerful equipment and advanced production technology alone cannot guarantee that output value will not be lost. Therefore, it is necessary to strengthen management processes to promptly identify and correct problems during the production process.
4.The fourth suggestion is to choose a professional manufacturer and professional equipment. MIKIM believes that the following production line can meet your needs.
Size for whole line | According to land size and layout. |
Pellet size | 1-12mm |
Capacity | 5-10t/h |
Workers requirments | 4-5people |
Shipment requirments | 5*40ft container |
Range of application | large commerical Aquatic/ pets feed factory |
Process flow | 1.bucket elevator 2.raw materials cleaning system-3.silos for crusher 4.crusher 5.Raw material automatic distribution weighing system 6.mixing system 7.second crushing system 8.Raw material automatic distribution weighing system 9.second mixing system 10.extruder 11.drying system 12.screen system -13.seasoning machine 14.cooling system 15.packing system |
Crushing system
Crushing is the operation of reducing raw materials particle size and increasing its specific surface area, which and improve the processing quality and work efficiency of subsequent process steps such as batching, mixing, and pelleting.
Screw elevator
Screw elevators are mainly used to transport powdery, granular and small block materials, chemicals, etc. They are not suitable for transporting materials that are easy to deteriorate, sticky and easy to agglomerate.
Raw material mixer
The Raw material mixer is used for mixing the ingredients, you can mix the rich ingredients well, you can also add a variety of nutrients, so that the nutrition is more balanced.
Hopper
A hopper is a material conveying equipment, which is mainly used to convey and process materials. It can convey materials from one place to another, including horizontal conveying and inclined conveying.
Feed extruder
Aquatic feed extruder is a key equipment used in the aquaculture field to process extruded feed. It realizes material extrusion and molding through the principle of screw extrusion.
Finished product display
Dryer
Drying is to reduce the moisture content in the product, thereby improving the stability and shelf life of fish feed products.
Wind conveyor
Pneumatic conveying device is a kind of transport device that uses air as the transport medium to transport materials in a closed pipeline.
Drum Seasoning Machine
The equipment is made of stainless steel, which makes the work of feed seasoning convenient, and truly realizes fully automated production, saves time and effort, and flavors the tasteless feed to help animals better eat and absorb.
Counterflow Cooler
Counterflow coolers are mainly used for feed cooling production lines with large feeds. The material is cooled in layers from bottom to top by the inhaled air. The air intake area is large, the cooling effect is good and the effect is significant.
Silos
Silos play a vital role in the feed production and storage process. Not only can they store bulk feed in large quantities to ensure continuous feeding of the production line, but they can also protect the feed from adverse effects such as moisture, mildew and insect pests through their sturdy structure and reasonable design.
For more information on process design, equipment layout, plant construction plan, single machine equipment quotation, turnkey quotation, etc., please feel free to contact us.
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