1. Adjust equipment parameters
Pressure adjustment: Adjusting the pressure of the pellet machine can affect the density and hardness of the pellets. Properly increasing the pressure can increase the density of the pellets, thereby increasing the output. However, it should be noted that excessive pressure may cause wear on the equipment.
Feeding speed: Controlling the feeding speed is the key. Too fast a feeding speed may cause the material to be blocked inside the machine, affecting the output; while too slow a feeding speed will reduce the utilization rate of the equipment. It is necessary to adjust to the appropriate feeding speed according to the actual situation.
Pelletizing temperature: Ensure that the pelletizing temperature of the biomass pellet machine is in an appropriate range, generally around 80-120. Too high or too low a temperature will affect the output and quality of pellet fuel.
2. Optimize raw material processing
Raw material pretreatment: Pre-treat the waste wood, such as crushing and screening, to ensure that the size and moisture of the raw materials meet the requirements of the pellet machine. This can improve the operating efficiency of the pellet machine and thus increase the output.
Raw material quality: Selecting high-quality waste wood as raw material, reducing impurities and moisture content, helps to improve the output and product quality of the pellet machine.
Model | Power | Mold Hole | Capacity for industrial solid | Capacity for biomass | Pellet size(mm) |
MKYK-36 | 45kw | 36 | 0.5-1.0 | 1.0-1.5 | 32*32*50-100 |
MKYK-48 | 75kw | 48 | 1.0-1.5 | 1.5-2.5 | 32*32*50-100 |
MKYK-72 | 110kw | 72 | 2.0-2.5 | 2.5-3.5 | 32*32*50-100 |
MKYK-90 | 132kw | 90 | 2.0-2.5 | 3.5-5.0 | 32*32*50-100 |
MKYK-120 | 200kw | 120 | 3.0-4.0 | 4.0-6.0 | 32*32*50-100 |
MKYK-150 | 250kw | 150 | 4.0-6.0 | 6.0-10.0 | 32*32*50-100 |
3. Choose the right mechanical equipment
Production capacity: Choose the right pellet machine model and configuration according to production needs to ensure that the equipment can meet production needs.
Quality and performance: Choose a pellet machine with stable quality and performance to reduce equipment failure rate and improve production efficiency.
Repair and maintenance: Consider the convenience of equipment repair and maintenance, and choose equipment that is easy to maintain and maintain, which can reduce equipment downtime and increase production.
4. Strengthen maintenance
Regular cleaning: Clean the pellet machine regularly to remove impurities and residues inside the equipment and keep the equipment clean.
Replacement of wearing parts: Regularly check and replace wearing parts in the equipment, such as pressing wheels, molds, etc., to ensure the normal operation of the equipment.
Lubrication and maintenance: Lubricate and maintain the transmission parts of the equipment to reduce equipment wear and extend the service life of the equipment.
Finished product display
5. Improve the level of automation
Automation control system: Introduce advanced automation control system to realize automatic operation and monitoring of equipment, reduce manual operation and improve production efficiency.
Intelligent management: Collect and analyze production data through intelligent management system, optimize production process, improve production efficiency and output.
Through the comprehensive application of the above measures, the output of sawdust biomass fuel pellet machine can be effectively improved while ensuring product quality and production efficiency.
For more information on process design, equipment layout, plant construction plan, single machine equipment quotation, turnkey quotation, etc., please feel free to contact us.
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Contact Person: Fiona
Tel: 86 19913726068