Upgrade the core components of the extrusion system to improve extrusion efficiency. For single-screw pet food extrusion machines, an upgrade to a twin-screw extrusion system is possible. Twin-screw fish feed extruders offer more uniform raw material mixing, stronger propulsion, and a 40%-60% increase in capacity compared to single-screw machines, with more stable extrusion results. For example, one pet food manufacturer increased its puppy food production capacity from 30kg/h to 50kg/h after upgrading from a single-screw to a twin-screw model, while also significantly improving pellet buoyancy and digestibility. If the entire machine is not replaced immediately, the screw material can be upgraded to a wear-resistant 38CrMoAl alloy screw, extending its lifespan and reducing capacity reduction due to wear.
Add automated control functions to reduce manual intervention. Parameter fluctuations and uneven feeding caused by manual operation can affect production efficiency. An automated control system can be added to the pellet mill to automatically adjust and monitor feeding speed, temperature, and pressure. For example, installing a variable frequency feeding system automatically adjusts the feeding speed according to the puffing pressure to ensure stable pressure; adding an intelligent temperature control system monitors and adjusts the puffing temperature in real time to avoid temperature deviations. After automation upgrades, no dedicated personnel are needed for real-time monitoring and adjustment, reducing labor costs by 30% while increasing production capacity by 15%-20%, and significantly improving product quality stability.
Adding auxiliary equipment improves overall process efficiency. Adding corresponding auxiliary equipment to address bottlenecks in the production process can improve overall production efficiency. For example, when raw materials are severely agglomerated, adding raw material dispersing equipment prevents feed blockages; when finished granules are not cooled in time, upgrading to a high-efficiency cooler shortens the cooling time; when the breakage rate is too high, adding secondary granulation equipment reprocesses the breakage into granules, reducing raw material waste.
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FAQ
1. What is the price of the Twin screw pet feed extruder machine?
The price ranges from approximately $1,500-$55,000
2. Do you provide maintenance services for your customers?
Yes, we offer comprehensive after-sales maintenance services to our customers.
If you would like to learn more about MIKIM machinery, please contact us. We offer one-stop service and welcome your inquiries!!!
Contact Person: Fiona
Tel: 86 19913726068