company news about Can feed pellet production lines reduce labor usage?

The intelligent feed production line integrates precision batching, efficient crushing, and conditioning technologies. Through PLC control, it achieves precise production of 10,000 to 100,000 tons per year. It is suitable for processing all types of feed for pigs, poultry, fish, and shrimp, reducing energy consumption by 15% while supporting future process upgrades.

Core Equipment Components
Raw Material Handling System
Automatic batching silos: Support independent storage of multiple raw materials, such as corn, soybean meal, and premixes, and utilize precision metering devices to ensure batching accuracy.
Grinding Equipment: Equipped with a water droplet grinder or a forage coarse grinder to adapt to the pre-treatment requirements of different raw materials (such as grain and straw), and equipped with a pulse dust removal device.
Cleaning and Screening: A combination of magnetic separation and vibrating screens removes metal impurities to ensure raw material purity.
Mixing and Conditioning Module
Twin-shaft paddle mixer: Provides high mixing uniformity (short mixing cycle) and supports simultaneous spraying of liquid additives.
Conditioning System: Regulates moisture and temperature through temperature control to improve starch gelatinization and nutrient retention.
Pelletizing/Expanding Equipment: A ring die pelletizer or twin-screw extruder with adjustable die aperture and screw speed produces pellets or extruded feed.
Post-Processing System: Includes cooling, drying, and oil spraying equipment, forming a closed-loop production process.

Technical Features
1. Utilizes an electronically controlled analog screen or computer-controlled fully automated batching system, resulting in a low error rate and adaptability to a variety of feed formulations, including concentrate and complete feed.
2. A modular design allows for rapid adjustment of production specifications, while energy recovery technology reduces energy consumption.
3. Pre-configured interfaces support expansion with fermentation modules or ultrafine grinding capabilities, accommodating future process upgrades.
4. Aquaculture Types: Equipment for pig, poultry, fish, shrimp, and ruminant feed production.

Process Analysis:
Raw Material Pretreatment: Cleaning and crushing raw materials → Moisture adjustment → Magnetic separation and screening.
Ingredient Mixing: Automatic weighing → Multi-stage mixing (including liquid addition) → Conditioning.
Molding: Granulation/expansion → Cooling and shaping → Grease spraying → Grading and screening.
Packaging and Storage: Automatic metering → Sewing and sealing → Palletizing of finished products.

Finished Product Display

The configuration of the poultry feed production line is carefully designed according to the on-site survey or the actual requirements of the customer, which fully reflects the rationality, effectiveness, applicability, large output, low wear and tear, and low operating cost of establishing a poultry feed production line.
According to different process requirements, various types of poultry feed machinery are combined to meet the different poultry feed manufacturing process requirements of customers.

For more information on process design, equipment layout, plant construction plan, single machine equipment quotation, turnkey quotation, etc., please feel free to contact us.

Equipment Photos

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