company news about How to prevent failures in the feed production line?

The production process of the chicken feed pellet production line mainly includes raw material crushing, mixing, pelleting, cooling, screening and packaging. The equipment in each link works together to ensure the nutritional quality, palatability and storage stability of the pellet feed.

So what are the specific functions of each component?

Production Process:
1. Crushing Process
The crusher crushes raw materials (such as corn and soybean meal) to an appropriate particle size (typically 1-2mm), increasing the surface area for improved mixing and facilitating subsequent pelleting.
2. Mixing Process
The mixed raw materials are thoroughly agitated in a mixer, where vitamins, minerals, and other trace ingredients are added to ensure uniform nutrient distribution and prevent picky eating by animals.
3. The Core Process of Pelletization
The mixed material is fed into the feed pellet machine, where it is formed under high temperature and high pressure by rollers and a ring die.
4. Cooling and Screening
The hot pellets are cooled in a countercurrent cooler to reduce moisture content (≤12%) and prevent mold. A vibrating screen removes debris to ensure pellet integrity. The finished pellets are then sent to the packaging machine.
5. Packaging and Storage
Automatic packaging machines weigh and seal the pellets, making them easy to transport and feed. Some production lines are equipped with grease spraying equipment to increase energy content.

Key points for premix equipment maintenance:
[Troubleshooting]
1. Diagnosis: Observe abnormal phenomena and analyze the causes.
2. Manual consultation: Refer to fault codes and solutions.
3. Part replacement: Use genuine parts according to specifications.
4. Testing: Verify operating status after repair.
[Maintenance]
1. Regular maintenance: Cleaning/lubrication/tightening/calibration.
2. Lubrication management: Change lubricants promptly to maintain system cleanliness.
3. Equipment cleaning: Focus on cleaning areas where dust accumulates.
4. Condition monitoring: Pay attention to abnormal sounds and parameter changes.
5. Personnel training: Improve fault identification and handling capabilities.
Ensure stable equipment operation, extend service life, minimize downtime, and ensure product quality.

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Service and Support
1. We can build all kinds of fully automatic feed production lines.
2. Customize turnkey production lines according to your needs.
3. We have experienced technical experts to provide you with first-class technology and equipment.
4. We have perfect after-sales service and provide professional and systematic training to maximize the needs of the project.

For more information on process design, equipment layout, plant construction plan, single machine equipment quotation, turnkey quotation, etc., please feel free to contact us.

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